Tata Pipes and Tata Structura steel hollow sections are
manufactured by the High Frequency Induction Welding (HFIW) process. The
process, also known as the Cold Process, uses HR strips, which are manufactured
at Tata Steel’s modern hot strip mill. In the HFIW process, the slit HR coil
goes through the MIG welder, while a steady flow is assured from the horizontal
coil accumulator. Cold stamping is done at this stage with the TATA seal of
quality. The tubes then progressively form as the strip passes through
successive rolls and is followed by the high frequency induction welding at the
edges to complete the weld. External beads due to weld deposition on the outer
surface of the tubes are then removed to ensure a smooth surface finish.
Following the welding process, an eddy current non-destructive testing machine
screens out the imperfectly welded tubes. Tubes that pass the test are cut into
required lengths by cold saw, which gives a smooth burr-less square cutting
edge. Tubes are then packed in hexagonal bundles by MAIR auto-packing machine.

